When engineers at Shell’s Ormen Lange gas processing plant in Norway wanted to inspect the 70 metre tall flare stack, the plant had to shut down for up to two weeks. Tasked with carrying out fault inspections, a team had to abseil down the stack section by section in a lengthy and potentially dangerous process.
Today, this can be done in a matter of hours and the plant remains fully operational. Aerial drones fitted with cameras and other sensors are can effortlessly access those areas that previously required complicated rigging or scaffolding in order to accommodate the human inspectors.
Falls from a height were responsible for 28% of fatal injuries to workers between 2012-2017, according to the UK Health and Safety Executive – making them the leading cause of death at work. These deadly falls aren’t specific to industrial inspection, but it’s a stark reminder of the dangers involved in sending workers to climb tall buildings or equipment, and an indication of the lives that could be saved by reducing such work to a minimum.
That’s why for companies involved in the field, incorporating aerial drones and other kinds of unmanned vehicles into security, surveying and maintenance practices has the potential to both lower costs and increase safety at the same time. That’s one of the reasons why in 2017, PwC estimated that the global market for drone-powered solutions for the power and utilities industry was worth around $9.46 billion per year, with that figure set to grow as the technology is more widely adopted into standard practices.
One company which has already carved out a niche in this market is Cyberhawk, which specialises in aerial surveys of power infrastructure systems.
Founded in 2008, Cyberhawk provides data collection and photographic analysis of power stations, wind turbines, and oil and gas rigs. To conduct these surveys, an experienced pilot (counting a minimum of either 18 months’ experience or 500 hours of flight time) partners with an inspector to carry out an onsite examination.
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